Yuebang manufactures a full range of ferrous scrap shredders and recycling plants. Included in the range are mobile shears/alligator shears, twin shaft shredders, hammer mills and sophisticated plants for downstream separation.
In the process of waste tire treatment, the crushing and sorting link can not be separated from a series of mechanical equipment.
The first is the tire crusher, which has a unique construction and is equipped with multiple sets of blades made of high-strength alloy steel and driven by high-power motors. In the face of waste tires of different sizes and tough materials, after the crusher is opened, the blade rotates at high speed, cutting and tearing the tire into large pieces with strong shear force and impact force. This process significantly reduces the volume of the tire, making it easier to handle later.
After the initial broken tire fragments then enter the magnetic separator. The magnetic separator uses a strong magnetic field generated by itself, when the tire debris mixed with rubber, steel wire, etc., passes through, the ferromagnetic steel wire is attracted by the magnetic field and is adsorbed to the collection device of the magnetic separator, thus separating it from other non-magnetic materials such as rubber. The separated steel wire can be directly recycled and used in steel smelting and other industries to achieve effective recycling of resources. Then, the eddy current separator begins to work, which is based on the principle of electromagnetic induction, and can accurately separate non-ferrous metals such as aluminum and copper mixed in rubber fragments, further improve the recycling degree of waste tires, and create favorable conditions for subsequent recycling.
In scrap copper wire plants, all kinds of machinery and equipment cooperate with each other to achieve efficient recycling of scrap copper wire.
First of all, the shredder assumes the heavy responsibility of pretreatment. Its motors drive strong, sharp blades at high speed, which can quickly shred bundles and coils of scrap copper wire into small pieces. The long copper wire, which was originally disorganized, became regular through this process, laying a good foundation for subsequent treatment.
Then, copper-plastic separation was carried out by dry specific gravity separation equipment. This type of equipment takes advantage of the difference in the specific gravity of copper and plastic, and works through a cleverly designed vibration screening structure and wind conveying system. When the shredded copper wire enters the equipment, under the action of vibration, the copper and plastic of different gravity are gradually layered, and the wind blows the lighter plastic away to achieve accurate separation of the two. This dry separation method avoids the sewage problems caused by wet treatment, which is both environmentally friendly and efficient.
The conveyor acts as a "porter" in the entire process, transporting the shredded copper scrap wire to the specific gravity separation equipment in a smooth and orderly manner, and transporting the separated copper material to the subsequent link, ensuring that the treatment steps are closely connected, the production line runs smoothly, and the copper scrap processing work is carried out efficiently.
In the treatment of municipal solid waste (MSW), a series of mechanical equipment closely cooperate according to the bag-breaking - sorting - classfing sequence to promote efficient waste treatment.
In the treatment of municipal solid waste (MSW), a series of mechanical equipment closely cooperate according to the bag-breaking - sorting - classfing sequence to promote efficient waste treatment.
Bag breaking link, automatic bag breaking machine to bear the heavy responsibility. It is equipped with sharp knives and intelligent induction device, when the bag filled with garbage enters the equipment through the transmission belt, the induction device is accurately positioned, the tool quickly cuts the bag body, and the garbage in the bag is dumped out, solving the problem of low efficiency and high labor intensity of manual bag breaking, and opening the channel for subsequent treatment.
Enter the sorting stage, manual and mechanical sorting equipment work together. The belt conveyor transports the garbage after the bag is broken at a constant speed, and the workers pick out the large and easily identifiable items by experience, such as waste clothes and plastic bottles. At the same time, the hanging magnetic separator operates above the conveyor to adsorb the ferromagnetic metals mixed in it to achieve preliminary sorting.
Classification link, a variety of devices have their own magic. The roller screen is screened according to the size of the garbage particles, the smaller particles pass through the screen, and the larger garbage is intercepted. The eddy current separator uses the principle of electromagnetic induction to separate non-ferrous metals such as aluminum and copper from the remaining waste. The optical sorting machine through the identification of garbage color, material characteristics, accurate classification of different plastics, the urban solid waste according to the material, size and other attributes of fine classification, in order to subsequent recycling or proper disposal, help waste resources and harmless treatment.
In the ferrous scrap processing process, a variety of mechanical equipment perform their respective roles to achieve efficient recycling and reuse.
The first is the crusher, like the hammer crusher, the moving jaw and the fixed jaw constitute the crushing chamber. In the face of large pieces of black metal waste, such as waste steel components, pipes, etc., the motor drives the eccentric shaft to make the movable jaw do reciprocating movement, and the strong extrusion pressure and splitting force will break the waste into smaller pieces, which is convenient for subsequent operation and effectively improve the treatment efficiency.
Magnetic separator plays a key role in this. It generates a high-intensity magnetic field inside, when the black metal waste mixed with various impurities passes through, the ferromagnetic black metal is firmly adsorbed by the magnetic field, the homogeneity is transferred to the collection area, and it is easily separated from other non-magnetic materials, which greatly improves the purity of the black metal waste and lays a good foundation for subsequent processing.
And screening equipment, like vibrating screens. It drives high-frequency vibration of the screen through the motor, so that the black metal waste after crushing and magnetic separation beats on the screen. The screen with different apertures will classify the material according to size, the larger size will be returned to the crusher for processing again, and the appropriate size will enter the follow-up process to ensure the uniform particle size of the black metal waste put into recycling. The whole process is coordinated with the conveyor, and all links are smoothly connected to promote the orderly development of the black metal waste treatment.
Sorting machinery is critical. The magnetic separator uses the principle of electromagnetic induction to build a strong magnetic field inside the device. When the mixed waste passes through the conveyor belt of the magnetic separator, the ferromagnetic material (such as scrap steel, etc.) is attracted by the magnetic field, deviates from the original conveying track... moreRecycling Equipment for Baled Scrap https://www.yuebangmachinery.com/recycling-equipment-for-baled-scrap/
Sorting machinery is critical. The magnetic separator uses the principle of electromagnetic induction to build a strong magnetic field inside the device. When the mixed waste passes through the conveyor belt of the magnetic separator, the ferromagnetic material (such as scrap steel, etc.) is attracted by the magnetic field, deviates from the original conveying track, and is adsorbed to the collection area of the magnetic separator to achieve the initial separation from other waste. The optical sorter has a high-resolution camera and a complex image recognition algorithm. The camera quickly scans the waste on the conveyor belt to obtain multidimensional information such as color, texture, and material reflectivity, and transmits the data to the central processor. After the algorithm analysis, it can accurately identify different kinds of materials, such as plastic, metal, glass, etc., and then control the high-pressure jet device, jet air to the target waste, blow it away from the main conveyor belt, complete accurate classification, and effectively improve the purity of recovery.
In the crushing equipment, the hammer mill shredder has a fixed jaw plate and a movable jaw plate, both in a V-shaped layout. When large pieces of waste enter the crushing chamber, the motor drives the eccentric shaft to rotate, so that the movable jaw plate does reciprocating movement, the waste is squeezed and split, and its size is reduced. A high-speed rotating rotor is installed inside the hammer mill shredder, and a plurality of hammer heads are fixed on the rotor. After the coarse crushed waste enters the crushing chamber, it is violently impacted and thrown by the high-speed rotating hammer head, and further refined by collision with the crushing chamber wall to meet the requirements of subsequent recycling and utilization of the material particle size.
Machinery plays a key role in the ASR (Automotive Shredder Residue) process, enabling resource recovery and environmentally friendly disposal.
The first is the two-shaft shredder, which is equipped with a specially designed high-strength blade and driven by a high-power motor. In the face of automotive scraps mixed with metal, plastic, rubber and other materials, the dual-shaft shredder can initially break large materials into smaller sizes, which is convenient for subsequent fine processing.
Then is the magnetic separator, the use of strong magnetic force, can be torn from the mixed material adsorption of ferromagnetic metal, such as steel materials in auto parts, to achieve the initial separation of metal and other materials. Then, the eddy current sorting machine began to work, based on the principle of electromagnetic induction, it can effectively separate aluminum, copper and other non-ferrous metals, so that different metals are classified into their own classes.
Vibrating screen is also an important equipment, through the screen of different pore sizes, according to the size of the material particle size for screening and classification, plastic, rubber fragments, etc., in order to further recycling or proper disposal. Throughout the process, conveyors continuously transfer material from one device to the next, ensuring seamless processing and efficient recycling of ASR
From the market point of view, electrolytic aluminum and downstream processing generated scraps, defective products, etc., are increasing, and the end industry's head is also a high-quality source. Southeast Asia has become an important renewable resource base, and imports have increased. In addition, there are 1.5 billion tons of aluminum product... moreRecycling Equipment for Aluminum Scrap https://www.yuebangmachinery.com/recycling-equipment-for-aluminum-scrap/
From the market point of view, electrolytic aluminum and downstream processing generated scraps, defective products, etc., are increasing, and the end industry's head is also a high-quality source. Southeast Asia has become an important renewable resource base, and imports have increased. In addition, there are 1.5 billion tons of aluminum products in use around the world, and the increase in scrap volume in the future will provide strong support for the supply of scrap aluminum. With the surge in lightweight demand for new energy vehicles, the promotion of prefabricated buildings in the construction field, and the development of miniaturization and lightweight electronic equipment, the demand for recycled aluminum products in the automotive, construction, electronics and other industries continues to rise.
In the treatment of aluminum scrap, mechanical equipment plays a crucial role. Crusher is one of the common, it can be large pieces of aluminum waste for coarse crushing, through a strong mechanical force to break it into smaller chunks, easy to follow further processing. Then there is the shredder, which can further refine the coarse crushed aluminum waste, so that the shape and size of the aluminum material is more in line with the requirements of recycling.
Screening equipment is also indispensable, the use of vibrating screen, etc., can be classified according to the size of aluminum waste, shape and other characteristics of the screening, the different specifications of aluminum material to distinguish, improve the purity of recovery. The smelting equipment is the core link, which melts the treated aluminum waste into a liquid state through high temperature, so that it can be re-cast into various aluminum products. These machinery and equipment cooperate with each other to form a complete aluminum waste recycling process, which not only improves the efficiency of aluminum waste recycling, but also maximizes the recycling of aluminum resources and reduces resource waste and environmental pollution.
