Warehouse Automation Storage System
https://www.toyuris.com/products/warehouse-automation-storage-system.html
#sheet #metal #storage
Through the integration of an automated vertical storage system, stacker cranes, and the TY-WIS control system, theautomated logistics and warehousing solution enables high-density material storage and intelligent scheduling.
Space utilization is increased by more than 300%, while storage and retrieval efficiency improves by 50%-80%.Whencombined with AGV forkl... moreWarehouse Automation Storage System
https://www.toyuris.com/products/warehouse-automation-storage-system.html
#sheet #metal #storage
Through the integration of an automated vertical storage system, stacker cranes, and the TY-WIS control system, theautomated logistics and warehousing solution enables high-density material storage and intelligent scheduling.
Space utilization is increased by more than 300%, while storage and retrieval efficiency improves by 50%-80%.Whencombined with AGV forklifts, the system supports 24/7 unmanned "lights-out" operation.
With precise inventory control, the system ensures first-in, first-out(FIFO) management and full-process traceability.significantly reducing labor dependency and error rates.t serves as a fundamental cornerstone for building highly efficientmaterial flow systems and enhancing overall supply chain responsiveness.
Warehouse and Logistics Automation
https://www.toyuris.com/products/warehouse-and-logistics-automation/
#fully #automated #warehouse
Through the integration of an automated vertical storage system, stacker cranes, and the TY-WIS control system, theautomated logistics and warehousing solution enables high-density material storage and intelligent scheduling.
Space utilization is increased by more than 300%, while storage and retrieval efficiency improves by 50%-80%.Whencombined with AGV forkl... moreWarehouse and Logistics Automation
https://www.toyuris.com/products/warehouse-and-logistics-automation/
#fully #automated #warehouse
Through the integration of an automated vertical storage system, stacker cranes, and the TY-WIS control system, theautomated logistics and warehousing solution enables high-density material storage and intelligent scheduling.
Space utilization is increased by more than 300%, while storage and retrieval efficiency improves by 50%-80%.Whencombined with AGV forklifts, the system supports 24/7 unmanned "lights-out" operation.
With precise inventory control, the system ensures first-in, first-out(FIFO) management and full-process traceability.significantly reducing labor dependency and error rates.t serves as a fundamental cornerstone for building highly efficientmaterial flow systems and enhancing overall supply chain responsiveness.
Types of Warehouse and logistics automation
Warehouse Automation Storage System
Automated Single-Tower Storage System
Automated Dual-Tower Sheet Metal Storage System
Automated Guided Vehicle(AGV) Forklift
How Modular Storage Systems Grow with Your Production Needs
Scalable rack modules expand as capacity increases
Automated infeed and outfeed stations adapt to new equipment
Supports laser, punch, and bending lines from one central system
Digital material tracking prevents shortages and errors
Maximizes space utilization and improves logistics efficiency
automated storage systems in warehouses
How Vertical Storage Systems Maximize Factory Layout Efficiency
Spatial Restructuring: From Planar Expansion to Three-Dimensional Multiplication
Flow Optimization: Shortening Material Handling Paths and Eliminating Ineffective Waiting
Data-Driven: Intelligent Scheduling and Precise Decision-Making
Appropriate Vertical Storage Application Strategies for Different Stages of Manufacturing
FAQs of Automated Sheet Metal Storage System
What types of materials (size, weight) can your system store?
A :
Various metal sheet materials,cut parts processed by laser cutters or punch presses; semi-finished products awaiting bending or assembly; complete finished product sets; stamping dies, bending dies, etc.
What size and weight of materials can your system store?
A :
Maximum Storage Dimensions: L6000 × W2000 mm
Minimum Storage Dimensions: Typically supports materials of L1000 × W500 mm or smaller.
Maximum Load per Pallet: 5000 kg.
Storage Height (including pallet): Standard shelf height is 260 mm or 280 mm; custom heights can be configured based on specific material stacking requirements.
Pallet Dimensions: Steel pallets; dimensions are typically slightly larger than the maximum material dimensions to ensure material stability.
What is the average storage and retrieval time?
A :
The average time for a single complete access cycle (either a single put-away or a single retrieval) typically ranges from 90 to 180 seconds (1.5 to 3 minutes).
How does the system optimize storage space utilization?
A :
Multi-tier high-density storage, intelligent slot management, hybrid storage, and flexible shelf heights.
What happens during a power failure or system error?
A :
The system design prioritizes data integrity, task recoverability, and the safety of personnel and equipment as its paramount principles.
How do you ensure safe access for occasional manual retrieval?
A :
We establish multiple lines of defense—comprising hardware isolation, electrical interlocks, and rigorous procedures—to ensure "human-machine isolation."
Robotic Press Brake Bending Cell EB-ER130 for Sheet Metal
https://www.toyuris.com/products/robotic-press-brake-bending-cell-eb-er130-for-sheet-metal.html
#automated #metal #brake
This is the core execution unit for achieving unmanned and intelligent sheet metal bending. The keyto system configuration lies in determining the robot payload and arm reach based on the maximumworkpiece size, weight, and process complexity.Depending on the production mode(standalone, inline,or connected to storage... moreRobotic Press Brake Bending Cell EB-ER130 for Sheet Metal
https://www.toyuris.com/products/robotic-press-brake-bending-cell-eb-er130-for-sheet-metal.html
#automated #metal #brake
This is the core execution unit for achieving unmanned and intelligent sheet metal bending. The keyto system configuration lies in determining the robot payload and arm reach based on the maximumworkpiece size, weight, and process complexity.Depending on the production mode(standalone, inline,or connected to storage), a seventh axis and its length may be required.Deep compatibility with the pressbrake control system is essential to ensure precise synchronized motion and coordinated operation.
Gallery of Robotic Press Brake Bending Cell EB-ER130 for Sheet Metal
robotic press brake bending
Laser Cutting Machine Automated Production Unit
https://www.toyuris.com/products/laser-cutting-machine-automated-production-cell/
#automated #cutting #systems
TOYURIS’s automated laser cutting systems integrate laser machines with intelligent loading, unloading, and material handling units to achieve continuous and high-efficiency production. Designed for high-mix and batch CNC laser sheet metal cutting, the system reduces manual labor, improves cutting accuracy, and shortens production cycl... moreLaser Cutting Machine Automated Production Unit
https://www.toyuris.com/products/laser-cutting-machine-automated-production-cell/
#automated #cutting #systems
TOYURIS’s automated laser cutting systems integrate laser machines with intelligent loading, unloading, and material handling units to achieve continuous and high-efficiency production. Designed for high-mix and batch CNC laser sheet metal cutting, the system reduces manual labor, improves cutting accuracy, and shortens production cycles. With modular layouts and smart control, the laser cutting automation system enables fast changeovers, stable operation, and seamless connection with storage systems and MES for fully digitalized production management.
Types of Automated Laser Cutting Systems
GL3015-01 Automated Laser Cutting Production Line with Intelligent Storage
GL3015-02 Automated Laser Cutting Production Line with Intelligent Storage
Single-Storage Laser Cutting & Punching Automation GLP3015
Laser Cutting Loading & Unloading Automation System
Laser Cutting Loading & Sorting Automation System
Why Fiber Lasers are Dominating Modern Sheet Metal Fabrication
High cutting speed and energy efficiency for steel, stainless steel, and aluminum
Lower maintenance and operating costs compared with CO₂ lasers
Seamless integration with laser cutting loading and unloading and an automated warehouse system
Supports high-mix, small-batch automated laser cutting with fast changeovers
Delivers stable accuracy, cleaner edges, and higher material utilization
How Automated Inspection is Ensuring Zero-Defect Laser Cutting
High-precision vision + AI defect recognition
Laser line scanning and 3D contour measurement
Real-time X-ray imaging inspection
Automatic spot distribution and coaxiality calibration
FAQs of Laser Cutting Machine Automated Production Cell
What are the core components of an automated cell?
A :
It primarily consists of three main parts: an automated warehouse system (used for storing and managing raw materials), automated loading and unloading manipulators (responsible for retrieving, loading, and unloading materials), and a central control system (responsible for scheduling, production planning, and monitoring). These components work in synergy with a laser cutting machine to form a closed-loop laser cutting system.
How do you ensure that only a single sheet is picked up during the loading process?
A :
Through a dual-safeguard system involving "sheet separation plus thickness detection." During laser cutting loading, the manipulator employs methods such as mechanical flanging, magnetic separation, or air-blowing to separate the sheets; immediately after gripping, the sheet is verified using a thickness sensor. Loading proceeds only if the thickness of the single sheet falls within the preset range; otherwise, an alarm is triggered.
How can scratching of the sheet material be prevented during the unloading process?
A :
The forks of the unloading manipulator in the laser cutting automation system are coated with a layer of anti-scratch engineering plastic or fitted with wear-resistant strips to prevent direct metal-to-sheet contact. Additionally, the manipulator's lifting and lowering movements are synchronously controlled by servo motors to ensure smooth handling.
If a laser machine malfunctions, can the automation unit still operate?
A :
It can continue to run in a degraded mode. The central control system automatically detects the faulty equipment and directs the loading and unloading system to bypass the defective machine, continuing to service the other operational laser cutting systems. Additionally, the system supports switching to manual or single-machine modes to maintain partial production.
How does the automated cell know which material to cut?
A :
It operates on a data-driven basis. Production orders and sheet material information—including specifications, material type, and thickness—are transmitted through MES automation. Acting on these instructions, the automated warehouse system retrieves the corresponding pallets; subsequently, the loading robot performs a final verification via thickness measurement to ensure complete alignment between the information flow and the physical material flow.
What are the facility requirements for implementing an automated cell?
A :
There are three key requirements: floor load-bearing capacity (which must accommodate the weight of the material storage system, equipment, and fully loaded sheet materials—including provisions for embedded tracks); a stable energy supply (three-phase electricity, compressed air, and cooling water); and sufficient space (covering the laser cutting line layout, safety zones, and material flow lanes).
CNC Punch Press Automated Production Unit
https://www.toyuris.com/products/cnc-punch-press-automated-production-cell/
#power #press #automation
The core advantage of the TOYURIS’s Intelligent CNC Punching Machine Automation Production Unit lies in the fact that it is far more than just a mechanical system designed to replace manual loading and unloading; it is a comprehensive productivity-enhancement solution that seamlessly integrates efficiency, stability, intelligence, ease of use, and s... moreCNC Punch Press Automated Production Unit
https://www.toyuris.com/products/cnc-punch-press-automated-production-cell/
#power #press #automation
The core advantage of the TOYURIS’s Intelligent CNC Punching Machine Automation Production Unit lies in the fact that it is far more than just a mechanical system designed to replace manual loading and unloading; it is a comprehensive productivity-enhancement solution that seamlessly integrates efficiency, stability, intelligence, ease of use, and scalability. Through reliable hardware configurations, intelligent software controls, and open system interconnectivity, it effectively assists sheet metal manufacturing enterprises in achieving their smart manufacturing transformation goals—specifically, reducing costs, boosting efficiency, and enhancing product quality.
Types of CNC Punch Press Automated Production Unit
GP3015-01 Automated Punch Press Production Line with Intelligent Storage
GP3015-01 A single CNC punch press is integrated with a dedicated storage rack (single or double column). The integrated loading manipulator directly picks materials from the rack's output layer, enabling automated material supply.
GP3015-02 Automated Punch Press Production Line with Intelligent Storage
GP3015-02 Two CNC punch presses share one centralized storage rack. A single loading system with a side-shift mechanism fetches materials from the rack and alternately feeds both presses, each with its own unloading system.
How should existing employees transition after the introduction of automated production lines?
The roles of personnel will shift from manual operators to equipment managers and process optimizers
Operators: Transition to production line supervisors, responsible for monitoring system operation, handling abnormal alarms, performing necessary manual interventions , and performing equipment inspections and maintenance.
Programmers/Process Engineers: Need to master the programming characteristics of automated production lines and use the MES system for task management and data retrieval. They need to develop a production line-level scheduling and problem diagnosis mindset, shifting from single-machine programming to global process optimization.
The company should provide systematic training and establish a new performance appraisal system to encourage employees to adapt to and promote automated production.
How to determine whether a factory is better suited for an automated production line or a single automated unit?
This depends on your product structure, order patterns, and investment budget.
Suitable for automated production lines: Factories with a wide variety of products, small batch sizes, and short lead times, requiring frequent material and process changes; factories with multiple punch presses, laser equipment, etc., aiming for centralized scheduling and "lights-out production"; and factories with high requirements for visualization and traceability throughout the production process.
Suitable for single automated units: Factories with large product batch sizes and relatively fixed product types; primarily aiming to improve the utilization rate of key individual machines, addressing labor shortages and night shift production issues; serving as the first step in automation upgrades for pilot testing and experience accumulation.
TOYURIS's solutions often employ a "reserved interface" design, allowing for initial setup with a single unit, with future expansion to a production line via material storage, thus protecting investment.
Applications of CNC Punch Press Automated Production Cell
Automated punch press systems are widely used in industries requiring high-precision and high-efficiency sheet metal processing. They are ideal for producing electrical enclosures, elevator components, medical equipment housings, server cabinets, HVAC parts, and automotive sheet metal components. With automatic loading, punching, unloading, and sorting, these systems significantly reduce manual labor while improving accuracy and consistency. Automated punch presses are especially suitable for high-mix, low-volume production as well as batch manufacturing, enabling fast changeovers, stable quality, and reliable delivery for modern smart factories.
FAQs of CNC Punch Press Automated Production Cell
What is the core function of a CNC punching machine automation cell?
A :
Its core function is to enable a fully "unmanned" sheet metal punching process. It integrates automatic sheet separation, loading, precise positioning, punching operations, automatic unloading, and finished product palletizing. This liberates human workers from heavy, repetitive loading and unloading tasks, thereby enabling continuous 24-hour production.
How is precise sheet positioning achieved during the loading phase?
A :
Through a combination of "mechanical positioning and visual/sensor feedback." Once the loading arm delivers the sheet to the punching machine's worktable, the machine's built-in clamps automatically grip and position the material. Simultaneously, the system may be equipped with edge-detection sensors or a vision system to ensure the sheet aligns perfectly with the program's origin point, achieving a positioning accuracy of up to **±0.1 mm**.
How is the accidental pickup of two sheets simultaneously (double-sheet detection) prevented during loading?
A :
By utilizing a "double-sheet separation and detection function." Typically, magnetic separators, lifting pins, or air-blowing devices are employed to physically separate sheets that may be sticking together. Crucially, this process is coupled with a sheet thickness measurement device for real-time monitoring; if an abnormal thickness (indicating a double sheet) is detected, an alarm is immediately triggered, and the loading process is halted—thereby eliminating errors at the source.
How is the unloading process executed? Given that punched parts come in various shapes, how are they stacked neatly?
A :
The mainstream method involves "pull-arm unloading." While the punching machine is processing the material, the grippers on the pull-arm secure the sheet's process-retention tabs (the scrap skeleton). Once processing is complete, the grippers drag the entire "skeleton sheet" (containing all finished parts and scrap material) over to the unloading station. Through vibration or air-blowing, small parts are allowed to drop into collection bins located underneath, while larger parts or the remaining skeleton are sorted and palletized by robotic manipulators or human operators, ensuring a neat and organized collection of finished goods.
How does the automation cell integrate with the factory's material handling system?
A :
Through integration with an "Automated Storage and Retrieval System (AS/RS)"—also known as an automated vertical warehouse (WMS). Acting as the central hub for raw material storage, the warehouse automatically retrieves full pallets of sheet metal based on production orders (received from the MES or ERP system). These pallets are then transported—via hydraulic lift carts or conveyor lines—to the raw material staging platform of the punching cell, thereby ensuring an automated supply of materials. Similarly, finished products resulting from the processing can be designated for transport away from the cell by AGVs or forklifts.
How does the automation unit coordinate when the punching machine requires a die change?
A :
The automation unit supports a "Quick Die Change" mode. During the die change process, the system can switch to manual or semi-automatic mode. Operators utilize the control panel to manually operate the loading and unloading mechanisms—feeding sheet metal into the punching machine or removing it—thereby facilitating the die change operation. Once the die change is complete, full automatic operation can be restored with a single command, minimizing downtime. Generate Mind Map.
Bending Machine Automation Unit
https://www.toyuris.com/products/bending-machine-automation-cell/
#metal #bending #fabrication
TOYURIS’s Bending Machine Automation Cell combine robotic handling, automatic tool change, and intelligent bending control to create flexible and reliable bending cells. The system improves consistency, reduces operator dependency, and supports complex part processing. With modular design and easy integration into production lines, it enables fast setup, higher outpu... moreBending Machine Automation Unit
https://www.toyuris.com/products/bending-machine-automation-cell/
#metal #bending #fabrication
TOYURIS’s Bending Machine Automation Cell combine robotic handling, automatic tool change, and intelligent bending control to create flexible and reliable bending cells. The system improves consistency, reduces operator dependency, and supports complex part processing. With modular design and easy integration into production lines, it enables fast setup, higher output, and safer operation, making it ideal for modern sheet metal workshops seeking efficient and scalable automation.
Types of Bending Machine Automation Unit
Robotic Bending Cell EB-2412 for Sheet Metal
Robotic Press Brake Bending Cell EB-ER130 for Sheet Metal
Sheet Metal Edge Bending Line with Automatic Loading & Unloading System
How AI and Sensors are Eliminating Springback Errors
Real-time angle sensors monitor bending accuracy
AI algorithms automatically compensate springback
Adaptive control adjusts pressure and stroke during forming
Closed-loop feedback ensures repeatable results
Reduces trial bending, scrap, and rework while improving consistency
The Role of Smart Tool Management in Bending Machine Automation Cell
Improve automated mold changeover and preparation efficiency
Ensure bending accuracy and consistency
Achieve full lifecycle traceability and predictive maintenance
Optimize inventory and cost control
Support flexible production and data closed-loop
FAQs of Bending Machine Automation Cell
?
What types of Bending Machine does your system work with?
A :
Bystronic，TRUMPF，Salvagnini，LVD，AMADA ，etc
?
What is the positioning accuracy for repeat bending?
A :
The positioning accuracy for repetitive bending of workpieces can be maintained stably within ±0.1 mm, meeting the tolerance requirements for the vast majority of precision sheet metal parts.
?
Can it handle complex, multi-step bending programs?
A :
It is fully capable of handling this. The system is specifically designed for highly flexible, high-mix production.
?
How does it handle different material types and springback?
A :
The software features a comprehensive built-in material library, automatic springback compensation, and adaptive pressure control.
?
What kind of training is required for operators?
A :
We provide comprehensive, tiered training to ensure that our clients' teams can use the system efficiently and securely.
?
Can it be integrated with a robotic material handler?
A :
Not only is it possible to integrate, but this is precisely our standard approach to building Flexible Manufacturing Cells (FMC) or Flexible Manufacturing Systems (FMS).
