POWDER BLENDER
https://www.tvtion-machinery.com/products/powder-blender/
#food #powder #mixer #machine
Industrial Centrifugal Dryer Machine integrates separating, drying, sterilization, with perfect seal system, absolute security and is particularly suitable on high potency compounds, pharmaceutical output stages, highly toxic products, application methods, agents that have to be manufactured in a sterile environment and products sensitive to oxygen.
01
V-Shaped Blender
Based on German te... morePOWDER BLENDER
https://www.tvtion-machinery.com/products/powder-blender/
#food #powder #mixer #machine
Industrial Centrifugal Dryer Machine integrates separating, drying, sterilization, with perfect seal system, absolute security and is particularly suitable on high potency compounds, pharmaceutical output stages, highly toxic products, application methods, agents that have to be manufactured in a sterile environment and products sensitive to oxygen.
01
V-Shaped Blender
Based on German technology and with core components made in Germany, the whole production is directed, supervised, inspected by German specialists, workers and engineers are trained by FIMA.
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HOW TO CHOOSE POWDER BLENDER?
Material Properties
Dry powder mixing is usually suitable for V-shaped blender, double cone mixer, square cone mixer, do
Production Capacity
For large production, horizontal ribbon blender, plough mixer, conical mixer, square conical mixer,
Density Difference
Materials with short mixing time, large difference in particle size and density are suitable for usi
INDUSTRIES
CUSTOMIZED POWDER SCREENING AND MIXING SOLUTIONS SERVICE
APPLICATIONS OF POWDER SEPARATOR & BLENDER
PNEUMATIC CONVEYING SYSTEM EQUIPMENT
https://www.tvtion-machinery.com/products/pneumatic-conveying-system-equipment.html
#pneumatic #conveying #equipment
Product quality is the core business activity in the conveying system, using dense phase pneumatic conveying to minimize changes in bulk density and particle size distribution, and to control stratification effects.
The system is used in pharmaceutical, food, chemical and other industries, such as tablets, capsules, powders, cereals, ceram... morePNEUMATIC CONVEYING SYSTEM EQUIPMENT
https://www.tvtion-machinery.com/products/pneumatic-conveying-system-equipment.html
#pneumatic #conveying #equipment
Product quality is the core business activity in the conveying system, using dense phase pneumatic conveying to minimize changes in bulk density and particle size distribution, and to control stratification effects.
The system is used in pharmaceutical, food, chemical and other industries, such as tablets, capsules, powders, cereals, ceramic raw materials, graphite powder, etc.
There are no rotating parts in the pressure vessel, which can better reduce maintenance costs, and at the same time, the high efficiency ratio of products and gases can save energy to the greatest extent.
FEATURES OF PNEUMATIC CONVEYING SYSTEM
Large powder-gas mixing ratio, Dense phase conveying 1:60, Dilute phase conveying 1:10
Low-speed conveying, reducing damage to particles
Mass production capacity
Low energy consumption, flexible pipeline configuration, optimal production process
Absence of rotating parts eliminate the danger of metal contamination, reducing maintenance cost
Gas and dust-free with no leakage air
Automation Control System
Long conveying distance
HOW PNEUMATIC CONVEYING SYSTEM WORKS
It is using compressed air to blow the material, the pressure of the material pipeline is higher than atmospheric pressure, relying on the pressure positive pressure airflow to promote the material flow.
PNEUMATIC CONVEYING SYSTEM DIAGRAM
CUSTOMER CASE
LINEAR SIFTER
https://www.tvtion-machinery.com/products/linear-sifter.html
#linear #vibrating #screen #design
Tvtion Rectangular Separators are driven by two contra-rotating unbalance motors, which utilise a linear motion directed to the plant's center of gravity, which offer both elliptical and linear motion with a just a flip of a switch. Both motions provide benefits, but primarily linear motion offers superior solids conveyance, and elliptical motion generates a much gentler motion and pro... moreLINEAR SIFTER
https://www.tvtion-machinery.com/products/linear-sifter.html
#linear #vibrating #screen #design
Tvtion Rectangular Separators are driven by two contra-rotating unbalance motors, which utilise a linear motion directed to the plant's center of gravity, which offer both elliptical and linear motion with a just a flip of a switch. Both motions provide benefits, but primarily linear motion offers superior solids conveyance, and elliptical motion generates a much gentler motion and provides excellent using life.
The throwing angle of the screen results from its design and process engineering and is adjustable via the masses of the unbalance motors.
The screen box absorbs all the static and dynamic powers and supports itself at four points against the substructure.
HOW LINEAR SIFTER WORKS
The materials go the feed port of the rectangular linear sifter uniformly, beating while sieving forward under the excitation of the vibration motor, as a result some kinds of products and unqualified will be segregated through multi layer, and then discharge outlet respectively from upper mesh cloth and of flow to hopper or holding barrel.
BENEFITS OF LINEAR SIFTER
Rectangular screening machine suitable for general material separation in industrial production, including dry matter particles, powder separation, slurry filtration, etc.
Maximize Sieving Efficiency
Increase in Production Throughput
Robust construction
Driven by two contra-rotating vibrators the linear action produces a positive conveying action capable of vibrating larger and inclined screens suitable for wet and difficult materials.
Mesh cloth size of (L*W) 5m*2m
Large mass production throughput
Open, semi or fully enclosed using bolt-on or quick clamps
Multi-layers available
Longer trips in net mesh surface
Good screen mesh tension to extend using life
Carbon steel or Stainless steel construction
Lined with hardened steel, stainless steel, plastic and rubber, etc.
LINEAR SIFTER DIAGRAM
MOTOR ECCENTRIC WEIGHTS ADJUSTMENT
While adjusting the excitation force of the vibration motor, which can change the angle of the eccentric weights on the motor.
To loosen the clamping nut (M15*1) of the eccentric blocks to adjust.
Let the original maximum excitation force be Fc. when the center line of the eccentric blocks notch and the round eccentric weights indicator, the adjusted excitation force is Fc*80% of 50Hz/60Hz on the 80% scale line of 50Hz/60Hz is aligned.
Adjustment of the excitation force of the sector-shaped eccentric weights vibration motor.
HORIZONTAL RIBBON BLENDER
https://www.tvtion-machinery.com/products/horizontal-ribbon-blender.html
#ribbon #mixer #china
The horizontal ribbon blender is mainly composed of a barrel, a spiral blades and a transmission system. A double-layer spiral blade is set on the transmission main shaft, which can also be made into three layers. The outer spiral gathers the material from both sides to the center, and the inner spiral brings the material from the center is transported to both sides, forming ... moreHORIZONTAL RIBBON BLENDER
https://www.tvtion-machinery.com/products/horizontal-ribbon-blender.html
#ribbon #mixer #china
The horizontal ribbon blender is mainly composed of a barrel, a spiral blades and a transmission system. A double-layer spiral blade is set on the transmission main shaft, which can also be made into three layers. The outer spiral gathers the material from both sides to the center, and the inner spiral brings the material from the center is transported to both sides, forming convective mixing.
The inner and outer diameter spirals on the mixing shaft drive the materials in the barrel to move. The inner spiral drives the materials close to the axis to rotate on the axis, pushing the axial direction from the inside to both ports. The outer spiral drives the materials close to the barrel wall to rotate on the axis, and the axial direction moves from both sides, inward conveying to achieve high efficiency, rapid and uniform mixing.
HORIZONTAL RIBBON BLENDER DIAGRAM
DISCHARGING ADVANTAGES
Powder materials: the ribbon mixer adopts a pneumatic discharge structure, which has the advantages of fast discharge and no residue.
Fine materials or semi-fluid materials, adopt manual butterfly valves or pneumatic butterfly valves are available, which are economical to use and good sealing effects
Special working environments, jackets can be configured for heating or cooling
Heating method uses electric heating and thermal oil heating. Electric heating is convenient, but the heating speed is slow and high energy consumption
Thermal oil heating requires oil pan, oil conduction system and pipelines, which is expensive, but it heats up quickly and consumes low energy
Cooling process adopts cooling water injected into the jacket, which has a large heat exchange area and a fast cooling rate
The motor and the mixing spindle are directly connected through a cycloidal pinwheel reducer, which has a simple structure, reliable operation and easy maintenance
STRUCTURE OF HORIZONTAL RIBBON BLENDER
This horizontal mixer is widely used in the mixing of putty paste, real stone paint, dry powder, putty, medicine, food, chemicals, feed, ceramics, refractory materials, etc. Especially for powders and powders, powders and glue liquids materials mixing, it is optimum for viscous materials.
WORKING FLOW CHART
Solution 1: Manual feeding to tipping station to horizontal ribbon mixer to discharge valve to vibrating screen.
Solution 2: Manual feeding by tipping station to Vacuum conveying to horizontal ribbon conical mixer to mobile silo.
HORIZONTAL PLOUGH BLENDER
https://www.tvtion-machinery.com/products/horizontal-plough-blender.html
#plough #shear #mixer
The horizontal plough mixer is a single-shaft forced mixing equipment. Multiple sets of plow mixing devices are installed on the main shaft, they are mounted in a staggered manner to avoid dead corners in the structure. During operation, an uninterrupted vortex centrifugal force is generated, through the staggered, the coulter continues to stir, and the vortex centrifugal mat... moreHORIZONTAL PLOUGH BLENDER
https://www.tvtion-machinery.com/products/horizontal-plough-blender.html
#plough #shear #mixer
The horizontal plough mixer is a single-shaft forced mixing equipment. Multiple sets of plow mixing devices are installed on the main shaft, they are mounted in a staggered manner to avoid dead corners in the structure. During operation, an uninterrupted vortex centrifugal force is generated, through the staggered, the coulter continues to stir, and the vortex centrifugal material flow continuously overlaps and break up, causing the material to boil and form a convection cycle to stir the material quickly.
For special materials such as materials that are prone to agglomeration, the internal high-speed flying knife combined with convection circulation can break up and separate the agglomerated materials. The high-speed flying knife is installed at an angle of 45 degrees downward from the cylinder, and the knife head extends into the cylinder, during mixing, the material is moved within the effective range by the plow, forming high-speed shearing.
SPECIFICATIONS OF HORIZONTAL PLOUGH BLENDER
Model: 0.1m3 - 15m3
Mixed capacity/batch(kg): 40kg - 9000kg
Mixing time: 3 - 15 minutes
Motor power: 6kw - 82.5kw
Material: SS 304, SS 316L, Carbon steel
This plow mixer is mainly suitable for batch mixing processes that add liquids, such as food additives, ready-mixed mortar, composting technology, sludge treatment, rubber plastics, special building materials, etc. the powerful cutting effect greatly improves the mixing quality of the product.
HORIZONTAL PLOUGH BLENDER DIAGRAM
BENEFITS OF HORIZONTAL PLOUGH BLENDER
High efficiency
High throughput, high speed, short mixing time, meeting the mixing needs of various materials that are prone to caking and have poor fluidity.
Exquisite structure
There are no dead corners, good effect, the main shaft can be equipped with multiple sets of flying knives to achieve strong shear mixing effect.
Low cost
Low height, about 1/2 of other vertical mixers, which is directly connected to other supporting equipment to reduce the floor space.
Safe and hygienic
Easy to maintain, easy to replace flying knives and plowshares, and simple maintenance.
Stainless steel housing, food grade components (Optional)
WORKING FLOW CHART
Solution 1: Manual feeding by tipping station to horizontal plough mixer to vibro screen
Solution 2: Manual feeding by dust-free station to vacuum conveyor to horizontal plow blender to mobile silo
HIGH SPEED MIXER
https://www.tvtion-machinery.com/products/high-speed-mixer.html
#high #speed #mixer
TSG series high-speed mixer is a new type of mixing equipment independently developed by Tvtion on the basis of adopting the latest technology, which has excellent structure, advanced design concept and fine processing technology. This mixing equipment is widely used in pharmaceutical, food, chemical industries, etc.
It is suitable for various powders, dry and wet mixed materials, such as chic... moreHIGH SPEED MIXER
https://www.tvtion-machinery.com/products/high-speed-mixer.html
#high #speed #mixer
TSG series high-speed mixer is a new type of mixing equipment independently developed by Tvtion on the basis of adopting the latest technology, which has excellent structure, advanced design concept and fine processing technology. This mixing equipment is widely used in pharmaceutical, food, chemical industries, etc.
It is suitable for various powders, dry and wet mixed materials, such as chicken essence, pharmaceutical granules, beverage granules, condiments and other complex mixed materials.
It has the characteristics of fast and even mixing, easy operation and easy cleaning, compact structure, sturdy and durable, etc. Which is a new generation of ideal mixing equipment.
HOW HIGH SPEED MIXER WORKS
The principle of this high speed mixer is to use the centrifugal force generated by the main blade at high speed to form a radial(interior & exterior), axial(up & down) all-round convection and staggered mixing of the material. The high-speed lateral crushing blade installed on the wall of the barrel, the conveyed materials are completely disrupted, changed in direction and mixed.
Due to the high-speed rotation and mutual cooperation of the two blades, the materials are quickly mixed evenly in a short time. The mixing speed and uniformity far exceed that of similar domestic mixers, the mixing uniformity is very ideal and has the advantages of speed, efficiency and high uniformity.
HIGH SPEED MIXER DIAGRAM
STRUCTURE OF HIGH SPEED MIXER
BENEFITS OF HIGH SPEED MIXER
Equipped with a liquid spray atomizer(Optional), quantitative liquid addition and mixing, and a flying knife crushing device for crushing and shearing
Set the mixing time and time the mixing
Convenient for feeding and discharging materials, semi-open upper cover feeding design, pull-out plate for discharging materials, fast discharging, no residue, easy to clea
Patented sealing structure design, reliable sealing performance, easy disassembly and maintenance, and extended service life
Suitable for mixing powders and dry and wet materials in different proportions, such as chicken essence, medicines, beverage granules, and the production process complies with GMP regulations
Overall fixed structure or mobile type available, convenient for customers to use flexibly
DOUBLE CONE BLENDER
https://www.tvtion-machinery.com/products/double-cone-blender.html
#use #of #double #cone #blender
Double Cone Mixer refers to a mixing equipment that mixes various powders evenly through a rotating tank. The Double Conical Mixer is a machine that transports powder or granular materials into a double-cone container through vacuum conveying or manual feeding, and as the container continues to rotate.
The material undergoes complex impact motion in the container to achieve... moreDOUBLE CONE BLENDER
https://www.tvtion-machinery.com/products/double-cone-blender.html
#use #of #double #cone #blender
Double Cone Mixer refers to a mixing equipment that mixes various powders evenly through a rotating tank. The Double Conical Mixer is a machine that transports powder or granular materials into a double-cone container through vacuum conveying or manual feeding, and as the container continues to rotate.
The material undergoes complex impact motion in the container to achieve uniform mixing.
HOW DOUBLE CONE BLENDER WORKS
The motor and reducer drive the mixing tank to rotate through gear transmission. During operation, various prepared powders are added to the mixer tank.
Through the rotation of the tank, the materials are repeatedly aggregated and separated by gravity and centrifugal force. To achieve uniform mixing, the mixed materials will be discharged from the port by its own weight.
DOUBLE CONE BLENDER DIAGRAM
BENEFITS OF DOUBLE CONE BLENDER
Suitable for powders with different specific gravity
Internal & External rotation to mix, with high uniformity
Equipped with a forced stirring device and a spray device, which is suitable for mixing materials in multiple processes
Equipped with automatic timing device, which can be set to automatically stop in 0-999 minutes
Dust-free, automatic mixing
The principle of gravity diffusion for mixing, the pressure on the material is small and the material will not be sheared or crushed
High-quality stainless steel, the inner&outer walls are polished, no cross contamination
Hygienic design, and complies with GMP standards
TECHNICAL SPECIFICATIONS OF DOUBLE CONE BLENDER
